Website AECI Limited
AECI is a South African based explosive and speciality chemical company focused on providing products and services to a broad spectrum of customers in the mining, manufacturing, agricultural, food and beverage, and general industrial sectors. it has regional and international businesses… read more in Africa,South-East Asia, the USA and Australia. First Floor AECI Place 24 The Woodlands Woodlands Drive Woodmead Sandton
Job Description
The Process Controller is responsible for monitoring, controlling, and optimizing nitrate production processes to ensure safe, efficient, and compliant plant operations. The role supports operational excellence by ensuring that production targets, quality standards, and safety requirements are consistently met.
Required Outputs: Functional
Monitor and control nitrate production processes using SCADA/DCS systems.
Adjust process parameters in real-time to maintain product quality and process efficiency.
Analyze process data and trends to identify deviations and implement corrective actions.
Ensure strict adherence to safety, health, and environmental regulations and company policies.
Conduct risk assessments, report hazards, and participate in incident investigations.
Promote a culture of safety and proactive risk management within the team.
Ensure production meets defined targets in terms of quantity, quality, and timelines.
Implement process control strategies to minimize waste and energy consumption.
Collaborate with quality assurance teams to maintain product specifications.
Identify and troubleshoot process issues, equipment malfunctions, or inefficiencies.
Support continuous improvement initiatives and Lean manufacturing principles.
Participate in process optimization projects and upgrades.
Maintain accurate logs, shift reports, and process data documentation.
Prepare daily, weekly, and monthly performance reports for management review.
Ensure compliance with operational procedures and internal audit requirements.
Work closely with operations, maintenance, and laboratory teams to achieve operational goals.
Support training of junior staff and shift team members on process operations and best practices.
Actively contribute to cross-functional projects and initiatives
Qualifications & Experience
Matric / NQF Level 4 in Chemical Operations OR National Diploma in Chemical Engineering, Process Engineering, or related field
Minimum 5 years’ experience in chemical or nitrate production operations
Proven experience in process optimization, troubleshooting, and continuous improvement
Strong knowledge of chemical/nitrate processes, process safety, risk assessment, and environmental compliance
Proficiency in SCADA/DCS systems
Strong problem-solving and decision-making skills
Ability to work safely, follow procedures, and maintain compliance
Effective teamwork and communication skills
Closing Date
2025/10/17
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