Website Ford Motor Company of Southern Africa
Ford Motor Company is a global company based in Dearborn, Michigan. The company designs, manufactures, markets and services a full line of Ford cars, trucks, SUVs, electrified vehicles and Lincoln luxury vehicles, provides financial services through Ford Motor Credit Company and is pursuing leadersh… read moreip positions in electrification, autonomous vehicles and mobility solutions. Ford employs approximately 200,000 people worldwide. For more information regarding Ford, its products and Ford Motor Credit Company, please visit www.corporate.ford.com.
Job Description
Responsible for the lifecycle management of stamping assets, toolroom operational excellence, and the technical development of the engineering team. Drive long-term dimensional stability and optimize tool maintenance strategies to maximize Strokes Per Minute (SPM) and minimize downtime
Responsibilities
Strategic Leadership & Management: Lead the Tool & Die ME team in the development and execution of robust maintenance and engineering standards. Mentor and develop a high-performing team of engineers and technicians.
Tooling Lifecycle & Performance: Oversee the preventative and predictive maintenance programs for all die sets. Ensure tool reliability to meet production volume requirements.
Dimensional Integrity: Drive root-cause analysis for complex dimensional issues. Collaborate with Quality and Production teams to ensure final panels meet strict CP/CPK requirements.
Safety & Compliance: Ensure all toolroom activities and die modifications adhere to OHSAS and Ford’s safety standards.
Continuous Improvement: Implement Lean Manufacturing principles within the toolroom to reduce changeover times and improve die repair efficiency.
Technical Problem Solving: Act as the final technical authority on complex tooling issues affecting exterior panels. Lead root-cause analysis for surface quality trends identified in the Quality Loop (QLS).
Asset & Standards Management: Maintain the integrity of checking fixtures and die standards. Ensure all toolroom and metrology activities comply with Ford’s Quality Operating System (QOS) and 5S standards.
Financial Management: Control departmental budgets (OPEX), focusing on specialized tooling consumables and metrology equipment calibration/upgrades.
Qualifications
Skills:
Skin Panel Expertise (Mandatory): Expert knowledge of Class A surface requirements, die spotting, and hand-finishing techniques for exterior panels.
Technical Mastery: Deep understanding of draw-die development, spring-back compensation, and material behavior in stampings.
Metrology Proficiency: Advanced ability to interpret GOM/3D scanning data and CMM reports to drive tooling adjustments.
Leadership: Proven ability to manage a large workforce of skilled tradespeople.
Analytical Thinking: Ability to bridge the gap between digital measurement data and physical toolroom intervention.
Education:
Education: National Diploma or Degree in Mechanical Engineering + Tool & Die Making Trade.
Experience: Minimum 10 years in Automotive Stamping, with a mandatory minimum of 5 years focused specifically on Skin Panel/Class A surface production.
Management Experience: Proven track record of managing large technical teams (20+ people) within a high-volume toolroom or manufacturing engineering environment.
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