Location:\u00a0Mtwara Plant Tanzania, Mtwara Plant Tanzania
\nCompany:\u00a0Dangote Industries Limited<\/p>\n
Job Summary
\nCarry out analysis of shift samples, like Raw Meal, Kiln feed, Coal Clinker, Cement and any other raw materials according to the plant Effective Quality Control Plan for shift lab; These analyses are to be done by XRF in the Robot lab, by any means Robot lab XRF fails to do the performance, analysis to be done by Bench top XRF, by any means XRF breakdown, analysis to be done by wet chemistry (by conventional method).The Shift QC Officer on shift is also responsible for the timely feedback of analytical results to production department & co-ordination with the said department to ensure that all plant products at the various stages are within specified quality limits.<\/p>\n
Strictly follow the Standard and other Standard Operating Procedures.
\nCarry out the full chemistry of Raw Meal to determine LSF, MA and MS, LOI and Residue as per the Effective Quality Control Plan and results recorded and communicated to operators through by phone or communicate personally and if any result is off for action to adjust limestone, Iron Ore and Red Soil feeder settings and control of the residues.
\nCarry out the full chemistry of Kiln Feed to determine LSF, MA and MS, LOI and Residue as per the Effective Quality Control Plan and results recorded and communicated to operators through by phone or communicate personally.
\nCarry out tests of Hot Meal SO3, Cl, K2O, Na2O and LOI to calculate percentage of Degree of Calcination as per Effective Quality Control Plan and communicated to operators through by phone or communicate personally.
\nCarry out the full chemistry and free lime of clinker to determine C3S, C2S, C3A, Liquid Phase, LSF, MA, MS, S\/A Ratio, and litre weight as per the Effective Quality Control Plan and results recorded and communicated to CCR operators through by phone or communicate personally.
\nDetermination of moisture, Ash and its sieve analysis of shift fine coal samples as per the Effective Quality Control Plan and results recorded and communicated to CCR operators through by phone or communicate personally.
\nCarry out the tests of Cement SO3, Blaine, LOI and its sieve analysis as per the Effective Quality Control Plan and results recorded and communicated to CCR operators through by phone or communicate personally and if any result is off for action to adjust clinker, gypsum and limestone feeders according to targets set to produce quality cement.
\nCarries out various analytical laboratory tests on provided samples involving titration, calorimetric, X-rays, volumetric, (wet) analysis to determine compounds or elements, which are used in indicating quality of raw, in process materials and final product (s) analyzed.
\nCarries out water analysis of RO plant water whenever is required.
\nCarries out Receipt of AGO and conduct quality inspection to Check Water content and Density once the trucks are received and record the outcomes in GRN and get the endorsement from HOD and same to be record in the excel format present in the lab pc.
\nRoutine inspection and control of laboratory instruments
\nPreparation of all the standard solution for chemical analysis.
\nAssists Lab Supervisor\/QC Manager to periodically calibrate & maintain XRF analyzer and other lab equipment.
\nUpdates records stating chemicals and quantities used and submits information to Lab Supervisor & also maintain the inventory of its consumables.
\nPrepares complete analysis report detailing various results obtained from tests following given format and submits the same to the Lab Supervisor for checking before forwarding to the Quality Manager.
\nConduct different reference tests as per the quality monitoring file to enable determination of equipment reliability.
\nPerform monitoring of reference samples under reference methods and check lab equipment performance.
\nPerform monitoring of the temperature and humidity of the robot lab environment and record the data in the file.
\nFollow the effective Quality Control Plan in the day-to-day activities.
\nMaintain the LERI file for all the equipment\u2019s in the Laboratory and submit the report weekly to the QC officer in charge.
\nPrepare daily report and analysis.
\nCommunicate immediate any quality issues.<\/p>\n
Key Requirements<\/p>\n
Academic\/Professional Qualifications<\/p>\n
BSc in Chemistry or Chemical and Process Engineering.<\/p>\n
Work Experience
\nAt least Three (3) years of working experience in Cement Industry
\nSkills and Competence<\/p>\n
Good knowledge of Good Laboratory practices and procedures
\nAbility to use specific Lab apparatus and equipment.
\nAbility to conduct chemical analyses of raw, process and final products as per provided Work Instructions.<\/p>\n
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